What is RS232? Serial Communication Standard for Industrial and Embedded Applications

What is RS232?

RS232 (officially EIA-RS-232) is a standard for serial communication developed in the 1960s by the Electronic Industries Alliance (EIA). The protocol defines the electrical, mechanical, and functional characteristics of communication between DTEs (Data Terminal Equipment), such as computers, and DCEs (Data Communication Equipment), such as modems.
Although partially replaced by newer technologies like USB and Ethernet, RS232 is still widely used in industrial and embedded applications due to its simplicity, reliability, and broad hardware support.

How Does RS232 Work?

RS232 uses asynchronous serial communication, where data is transmitted bit by bit over one wire (Tx) and received over a second wire (Rx). The communication is clockless and relies on start and stop bits to define character boundaries.

Key characteristics include point-to-point communication, meaning always one-to-one and not multi-drop. It uses a single-ended signal, making it more sensitive to noise over long distances. Voltage levels range from ±3V to ±15V, where a negative voltage represents logic “1” and a positive voltage represents logic “0”. Maximum cable length depends on baud rate but is typically less than 15 meters.

Advantages of RS232

RS232 is simple to implement and well-documented. It offers broad compatibility, being supported by thousands of devices from industrial machines to measuring instruments. It is cost-effective, requiring no special drivers or complex protocols. It is stable over short distances, making it ideal for local communication between devices.

Applications of RS232

RS232 is still commonly used in sectors where reliability and simplicity outweigh speed.

  • In industrial automation, it facilitates communication with HMIs, PLCs, data loggers, and controllers.
  • In medical equipment, it enables straightforward data exchange between devices and monitoring software.
  • In building automation, it is used for configuring HVAC controllers, security modules, and lighting systems.
  • In embedded systems, it is used for debugging or managing microcontrollers and development boards like Arduino or Raspberry Pi.
  • In telecom and network infrastructure, it allows access to the console ports of switches, routers, or firewalls.

Limitations of RS232

RS232 is limited in cable length, typically up to 15 meters. It is sensitive to electromagnetic interference (EMI). It supports only point-to-point communication and is not suitable for bus networks like RS485. It has low transmission speeds, typically between 9600 and 115200 baud.

RS232 vs. RS485

Feature RS232 RS485
Topology Point-to-point Multi-drop (1:32)
Maximum distance ~15 meters ~1,200 meters
Noise immunity Low High
Signal type Single-ended Differential
Multiple devices No Yes

RS232 and Thingsdata

Thingsdata supports RS232 communication in various industrial solutions, including routers and gateways with RS232 ports, protocol conversion from RS232 to TCP/IP, MQTT, or Modbus, remote monitoring of legacy equipment via LTE-M or NB-IoT, and eSIM connectivity linked to serial equipment in the field.

More Information

Contact us at +31-85-0443500 or info@thingsdata.com, or explore our range of industrial communication solutions in the Thingsdata webshop.

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